The core of the design details of rugby jerseys is to balance collision protection, adaptation to intense sports, and team recognition, with every detail centered around stadium safety and athletic performance.
1. Protection reinforcement details
Shoulder anti-collision structure: built-in high-density foam cushion, the outer layer is wrapped with wear-resistant fabric, and the edge of the cushion is curved to fit the curve of the shoulder without hurting the body, which can cushion the impact force during the collision.
Chest/rib protection: The inner side is concealed with a lightweight anti-collision lining, adopting a segmented design that does not affect large movements such as bending, running, and jumping, while covering the core protection area to reduce impact injuries.
Collar and cuff protection: High neck design with soft edging to prevent helmet edges or equipment from rubbing against the neck; The cuffs are reinforced with built-in micro elastic bands to prevent stretching and deformation, while also blocking the entry of grass debris.
2. Sports adaptation details
Cutting technique: Adopting a loose but not dragging H-shaped three-dimensional cutting, the waist is unconstrained, and the armpits and side seams are designed with accordion pleats to enhance the limb extension during running, jumping, pouncing, and collision, avoiding fabric pulling and restricting movement.
Bottom hem design: Extended straight hem with hidden drawstring, adjustable according to body shape, will not roll up and expose the waist during exercise, while preventing wind or grass debris from entering the garment.
Fabric elasticity design: The main fabric is blended with spandex, which has elasticity in both vertical and horizontal directions, allowing it to stretch flexibly according to body movements. It is not easy to wrinkle or deform after intense exercise.
3. Practical functional details
Fabric characteristics: The outer layer is made of wear-resistant and tear resistant polyester fibers, and the surface is treated with anti fouling to resist grass friction and soil contamination; The inner layer is made of breathable mesh fabric, which quickly wicks sweat and absorbs moisture, avoiding sweat from sticking to the body and affecting the condition.
Identification and Number: The number is printed using heat transfer printing or embroidery technology, with bold and enlarged font, creating a strong contrast between the color and the clothing body, making it easy to identify on the field; The team emblem features three-dimensional embroidery with reinforced edges to prevent it from falling off and hanging.
Detail reinforcement: Double line stitching and locking technology are used at the seams, and double-layer fabric treatment is applied to easily worn parts such as shoulders and cuffs to enhance durability; All stitches are hidden inside the fabric to avoid rubbing against the skin or hooking equipment.
4. Humanized ingenuity
Sensorless label design: Replace traditional woven labels with heat transfer printing, printed on the inside of the garment, without protruding foreign objects, avoiding discomfort caused by friction with the skin during movement.
Lightweight design: All protective components are made of ultra-thin lightweight materials, which not only ensure protection but also reduce clothing weight without increasing exercise burden.
Color adaptation: The main color is selected from high saturation color series, and some styles add reflective strips on the shoulders and cuffs to enhance visibility and safety during low light or night training.
